Cummings diesel generators
      20Nov13
      
    
    
      
    
    Monitoring the generators.  
      The generators can be queried using the modbus protocol.
      The program that does this:
    
      - Runs on galfas2. This as a connection to the generator
        ethernet
- source: svn/aosoft/src/Cummings/cgenlog.c .. see also cgen.c,
        Test/readMultiReg.c for debugging
    
    01dec13: Generator startup with site as
      load.
        The power failed on Sunday 01dec13 at 17:39:20.
    The site was the generator load.
    The plots show the generators
      for  the first 10 minutes after startup (.ps) (.pdf):
    
      - Top: generator state vs minutes fro startup.
        - Each color is a different generator
- the y axis is the generator status (with labels on the
          left).
- All 4 generators start together, and then generators 4,3,
          and then 2 are idled.
- 2nd: generator output power 
 
        - each generator is plotted separately
- The light blue line is the sum of the 4 generators.
- The site was running at 300 KW prior to the power outage
          (from the site power monitoring)
- It took about 4 minutes for the generator output to reach
          300 KW
          - The actual outage occurred at 17:39:20.
- The telescope motion was stopped from 17:39:20 to
            17:41:20.. so there is only 1 minute with no telescope
            motion.
- I wonder if the air conditioners take a few minutes to get
            up to full load?
- 3rd: fuel usage by generator
        - the is gallons/hour Usage plotted every minute.
- bottom: Efficiency: (Kilo watt hours output) per (gallon/hour
        used)
Summary:
    
      - On automatic startup (with site as load) all 4 generators
        start, and then get shed 1 at a time
- The shedding process takes 9 minutes
- The generator output took 4 minutes to return to the output
        prior to the outage.
        - The telescope was only stopped for 1 minute
- It make take the air conditioners 4 minutes to come up to
          full output.
processing:
      x101/131202/genstartup.pro
    
     19Nov13: first look at data while sband
      transmitter is on.
        Data was taken on 19Nov13 while the sband
      transmitter was in operation. They sband  was transmitting
      around 850 KWatts.
    
    
      - Generators 2,3,4 were in use.
- Data was sampled every 10 seconds.
- Data in stored in binary
        (svn/aosoft/src/Cummings/cgen_test.dat
The plots show the
      generator performance for 3 hours (.ps) (.pdf)
    
      - Page 1: Power, power factor
 
        - top: power vs time. The power is by generator. Each color is
          a different generator.
- middle: Power factor vs Power(by generator).
          - I computed the power factor as KW/KVA. 
 
            - The generators don't compute the power factor until the
              power exceeds about 40KW.
- bottom: power factor (by generator) vs power
          - the power factor is above .9 above 200Kw/generator.
- Page 2: Voltage (Phase to ground)
        vs time
        - Each frame is a separate phase (a,b,c)
- I'm not sure it the voltage spikes are real.
- Page 3: Current vs time
- Page 4: Pressures, temperatures.
        - Top: pressure vs time for each generator
- Middle: Oil temperature vs time. 
 
          - You can see the pressure decrease as the oil temperature
            increases.
- Bottom: Coolant temperature vs time
- Page 5: fuel consumption and
          efficiency (by generator) 
 
        - Top: fuel consumption (Gallons/Hour)  vs time by
          generator
          - The fuel used is recorded with .01 gallon resolution. The
            lower rates are pushing this resolution:
- 10gallon/hour = .028 gallons/10 seconds. So we saw maybe 3
            counts change/ 10 sec sample.
- Middle: Fuel consumption vs output power (by generator)
- Bottom: Efficiency vs power (by generator).
          - The vertical scale is : KiloWatts generated by 1
            gallon/hour fuel consumption
- It looks pretty level down to about 200 KW/generator (then
            we run out of data).
- Page 6:Cumulative
        Power,consumption, efficiency (combining all 3 generators).
        - Top: power vs time.
- Middle: fuel rate (gallons/hour) vs output power.
- bottom: efficiency (KW for 1 gallon/minute) vs output power.
- Page 7: Power, consumption
          blowup at startup and full power (sum all generators)
 
        - Top: power at startup
          - red line is cooling pumps off, green is cooling pumps on.
- 2nd: fuel rate at startup
          - cooling off: 26 gallons/hour,
            - This looks like the no load fuel rate needed.
 
- cooling on, 31 gallons/hour
- 3rd: power at full power
- bottom: fuel rate at full power:
Summary: 
    
    Performance for  the 3 generators
      combined:
    
    
      
        
          | Power 
 | 2180
            KW 
 | Full power 
 | 
        
          | 11 KW 
 | startup (cooling off) 
 | 
        
          | 80 KW 
 | startup (cooling on) 
 | 
        
          | 
 | Pumps use 70 KW 
 | 
        
          | powerFactor 
 | >
            .9 
 | above 750 KW 
 | 
        
          | fuel consumption 
 | linear 
            above 700 KW 
 | 
 | 
        
          | 26
            Gal/Hour 
 | startup cooling off. Fuel
            rate for no load. 
 | 
        
          | 31
            Gal/Hour 
 | startup cooling on 
 | 
        
          | 187
            Gal/Hour 
 | full power 
 | 
        
          | Efficiency 
 | KW for 1 Gal/Hour 
 | Efficiency 
 | 1 Gallon of diesel = 40.7
            KWHr 
 | 
        
          | 11.8 KW 
 | 29% 
 | Full Power 
 | 
        
          | 2.5 
 | 6% 
 | pumps on, no HV xmter 
 | 
        
          | .7 KW 
 | 1.7% 
 | pumps off, no load. 
 | 
      
      
    
    processing:x101/131119/cgen.pro
    
    
    Usage (top)
        Hour used and fuel consumed .. by generator
      and totals.
    
    
    processing:
        x101/generator/chkusage.pro
    
    
    Documentation:  (top)
    
    
    
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