Cummings diesel generators
20Nov13
Monitoring the generators.
The generators can be queried using the modbus protocol.
The program that does this:
- Runs on galfas2. This as a connection to the generator
ethernet
- source: svn/aosoft/src/Cummings/cgenlog.c .. see also cgen.c,
Test/readMultiReg.c for debugging
01dec13: Generator startup with site as
load.
The power failed on Sunday 01dec13 at 17:39:20.
The site was the generator load.
The plots show the generators
for the first 10 minutes after startup (.ps) (.pdf):
- Top: generator state vs minutes fro startup.
- Each color is a different generator
- the y axis is the generator status (with labels on the
left).
- All 4 generators start together, and then generators 4,3,
and then 2 are idled.
- 2nd: generator output power
- each generator is plotted separately
- The light blue line is the sum of the 4 generators.
- The site was running at 300 KW prior to the power outage
(from the site power monitoring)
- It took about 4 minutes for the generator output to reach
300 KW
- The actual outage occurred at 17:39:20.
- The telescope motion was stopped from 17:39:20 to
17:41:20.. so there is only 1 minute with no telescope
motion.
- I wonder if the air conditioners take a few minutes to get
up to full load?
- 3rd: fuel usage by generator
- the is gallons/hour Usage plotted every minute.
- bottom: Efficiency: (Kilo watt hours output) per (gallon/hour
used)
Summary:
- On automatic startup (with site as load) all 4 generators
start, and then get shed 1 at a time
- The shedding process takes 9 minutes
- The generator output took 4 minutes to return to the output
prior to the outage.
- The telescope was only stopped for 1 minute
- It make take the air conditioners 4 minutes to come up to
full output.
processing:
x101/131202/genstartup.pro
19Nov13: first look at data while sband
transmitter is on.
Data was taken on 19Nov13 while the sband
transmitter was in operation. They sband was transmitting
around 850 KWatts.
- Generators 2,3,4 were in use.
- Data was sampled every 10 seconds.
- Data in stored in binary
(svn/aosoft/src/Cummings/cgen_test.dat
The plots show the
generator performance for 3 hours (.ps) (.pdf)
- Page 1: Power, power factor
- top: power vs time. The power is by generator. Each color is
a different generator.
- middle: Power factor vs Power(by generator).
- I computed the power factor as KW/KVA.
- The generators don't compute the power factor until the
power exceeds about 40KW.
- bottom: power factor (by generator) vs power
- the power factor is above .9 above 200Kw/generator.
- Page 2: Voltage (Phase to ground)
vs time
- Each frame is a separate phase (a,b,c)
- I'm not sure it the voltage spikes are real.
- Page 3: Current vs time
- Page 4: Pressures, temperatures.
- Top: pressure vs time for each generator
- Middle: Oil temperature vs time.
- You can see the pressure decrease as the oil temperature
increases.
- Bottom: Coolant temperature vs time
- Page 5: fuel consumption and
efficiency (by generator)
- Top: fuel consumption (Gallons/Hour) vs time by
generator
- The fuel used is recorded with .01 gallon resolution. The
lower rates are pushing this resolution:
- 10gallon/hour = .028 gallons/10 seconds. So we saw maybe 3
counts change/ 10 sec sample.
- Middle: Fuel consumption vs output power (by generator)
- Bottom: Efficiency vs power (by generator).
- The vertical scale is : KiloWatts generated by 1
gallon/hour fuel consumption
- It looks pretty level down to about 200 KW/generator (then
we run out of data).
- Page 6:Cumulative
Power,consumption, efficiency (combining all 3 generators).
- Top: power vs time.
- Middle: fuel rate (gallons/hour) vs output power.
- bottom: efficiency (KW for 1 gallon/minute) vs output power.
- Page 7: Power, consumption
blowup at startup and full power (sum all generators)
- Top: power at startup
- red line is cooling pumps off, green is cooling pumps on.
- 2nd: fuel rate at startup
- cooling off: 26 gallons/hour,
- This looks like the no load fuel rate needed.
- cooling on, 31 gallons/hour
- 3rd: power at full power
- bottom: fuel rate at full power:
Summary:
Performance for the 3 generators
combined:
Power
|
2180
KW
|
Full power
|
11 KW
|
startup (cooling off)
|
80 KW
|
startup (cooling on)
|
|
Pumps use 70 KW
|
powerFactor
|
>
.9
|
above 750 KW
|
fuel consumption
|
linear
above 700 KW
|
|
26
Gal/Hour
|
startup cooling off. Fuel
rate for no load.
|
31
Gal/Hour
|
startup cooling on
|
187
Gal/Hour
|
full power
|
Efficiency
|
KW for 1 Gal/Hour
|
Efficiency
|
1 Gallon of diesel = 40.7
KWHr
|
11.8 KW
|
29%
|
Full Power
|
2.5
|
6%
|
pumps on, no HV xmter
|
.7 KW
|
1.7%
|
pumps off, no load.
|
processing:x101/131119/cgen.pro
Usage (top)
Hour used and fuel consumed .. by generator
and totals.
processing:
x101/generator/chkusage.pro
Documentation: (top)
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