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The commutator motor assembly is accommodated in a shop
of the total area of 6000 m2 and consists of
the commutator manufacturing area; the rotator, stator,
ASU and motor assembly lines.
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| Commutator Manufacturing
Area |
The commutator manufacturing area works on the closed cycle,
namely from manufacturing bars to the off-the-shelf commutator.
Presently two types of commutators are mass produced: 18-bar
and 22-bar commutators. In the very near future the manufacture
of 24-bar commutators will be mastered. The commutation
power of the produced commutators is up to 1700 W, the rotation
frequency is up to 35000 rev./min.
The Japan-made unique equipment allows to manufacture 1000
commutators of each type per shift.
The automatic production line of rotors of the ODAWARA
company (Japan) consists of 26 units integrated into a unified
transport system; three rotor modifications are made using
it.
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| Automatic Rotor
Production Line |
The automatic mode line provides the full assembly, protective
varnish impregnation, machining, balancing and testing of
the engine rotors.
The line capacity is 1000 rotors per shift. The stator production
line consists of the belt conveyor and 7 units of the Japan-made
equipment; 5 stator modifications are made using them.
The line capacity is 1000 stators per shift.
The air suction unit (ASU) production line consists of
the belt conveyor and 11 Japan-made semiautomatic machines
integrated into a unified transport system. In this line
two types of ASU of the rated power of 1000 and 1300 W are
produced.
Each ASU passes running-in and testing in the automatic
control line.
The line capacity is 1000 ASU per shift.
The motor production line consists of the belt conveyor
and 8 Japan-made semiautomatic machines integrated into
a unified transport system.
Two types of motors are produced
in this line.
Each motor passes break-in and testing in the automatic
control line.
The line capacity is 1000 motors per shift.
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| Motor Assembly Conveyor |
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