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Light baffle installation

2.5-m telescope baffle installation

The Sloan Digital Sky Survey 2.5-m telescope has a uniquely large 3° field of view. The novel two-mirror optical design achieves zero distortion in the imaging mode using two transmitting correcting elements. This fast, f/5, optical system requires well-optimized light baffles to minimize scattered light and to satisfy the constraints of mass, precision, stiffness, wind-loading, ventilation, and cost.

The light baffles consist of the wind baffle that surrounds the telescope and doubles as a light baffle, the primary baffle that extends from the primary center-hole toward the secondary (left), the secondary baffle that extends from the perimeter of the secondary toward the primary (right), and the conical baffle that is suspended approximately halfway between the primary and secondary (middle).

The wind baffle is covered with panels that are 25% porous to the wind. In cross-section, these panels are composed of interlocking flattened "C" shapes. The primary and secondary baffles are constructed of a series of aluminum alloy annuli. The baffle tips are machined aluminum alloy truncated cones with interior vanes. The porous construction of the baffles provides better air ventilation of the surfaces of the primary and secondary mirrors and the upper transmitting corrector than the traditional solid wall baffle. Also, it minimizes mass, wind loading and cost without sacrificing performance. The conical baffle is fabricated of graphite fiber reinforced plastic.

French Leger is preparing to install the wind baffle on the Thursday morning, May 21, 1998 (left image). The wind baffle panels (foreground) have not yet been installed on the wind baffle frame (background). The images on this page are linked to larger 30 to 50 Kbyte images. In the right image, the wind baffle panels have been installed on the upper surface of the wind baffle. The haze in the background is from range fires in Texas and Mexico.

Jon Davis and French Leger (l to r) pose with the wind baffle frame immediately after it was assembled with the telescope. The wind baffle panels have not yet been installed.

The secondary and conical baffles and the primary baffle tip (l to r) are visible. The conical baffle is supported by 0.91 mm diameter wires that attach at the middle of the baffle. Each pair of wires are at the same 30° angle as the secondary vanes so their diffraction is coincident with the secondary vanes, even for off-axis sources. This is true for light incident on the primary mirror. For light passing from the primary to the secondary that passes on the outside of the conical baffle, diffraction from off-axis sources will occur at a somewhat different angle. Vanes on both the inside and outside of the conical baffle interrupt grazing scattered light paths.

The conical baffle suspension wires terminate at these anchors. A turnbuckle in line with each wire allows adjustment of the three translational and two rotational degrees of freedom of the conical baffle. The lever is held in the position shown by ball plungers that limit the force that can be applied to the baffle by the wires to about 250 N. If this force is exceeded, the lever swings out and the wire end slips off the lever hook. Two protection wires at diagonal locations prevent the baffle from detaching entirely from its anchors. The levers allow the conical baffle to be removed without changing the turnbuckle adjustments. The wires, turnbuckles and anchors have not yet been painted black.

This is a view of the secondary from near the center of the focal surface. The secondary is bordered by the interior of the secondary baffle. Reflected in the secondary is the Tyvek cover over the primary mirror. The thin black annulus is the conical baffle. It obstructs the entrance pupil less than 3% at this field angle. The thicker black annulus near the center is the primary baffle. At the center is the reflection of the transfer jig and photographer (Patrick Waddell) at the focal surface.

On Friday, May 22, 1998, after the installation of the wind baffle and conical baffle, the collimation of the secondary mirror was checked.


Date created: 05/24/97
Last modified: 05/24/97
Copyright © 1998, Walter A. Siegmund

Walter A. Siegmund
siegmund@astro.washington.edu